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« Last post by Footer on Sunday,June 08, 2025, 12:53:56 PM »
I did this about a year ago and it was considerably harder than I imagined. Very important to consult the shop manual before you start disassembly and Kendo is correct that a particular gear must be selected before you take the cover off, but I don't remember which one. It is explained in the manual.
I was able to get the cover off without removing the transaxle from the car by loosening all the motor mounts and raising the body enough to get adequate clearance for removing the cover. I had a post with pictures here somewhere but have not been able to find it.
Once you get to the o ring, I had trouble finding specifications and ended up going through a process of elimination until finding the one that fit the best. That ended up being an "Oil-Resistant Buna-N O-Ring, 2 mm wide, 9.5 mm ID" that I bought from McMaster-Carr here in the US. I could not find one locally. Their part number is 9262K671. Unfortunately, they only came in packages of 100, but surprisingly only coast about 10 US dollars delivered. If you send me the cost of postage, I will be happy to send you a couple out of my stockpile. Send me a PM if you choose this route.
Getting the cover back on proved to be difficult as three small keys did not want to stay in place while the cover went back on. My solution was to wrap them with a very thin rubber band to hold them in place. Once gears started moving the rubber band would be ground up into very small fragments that would not be harmful. Someone else may have a better idea to accomplish this task and I would be eager to hear about it.
Should I find my post in the meantime I will post it.
Good luck!