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« Last post by Mecky on Tuesday,May 27, 2025, 01:03:18 AM »
I have now finished my set up. The ends of the anti-roll bar had to be shortened quite a bit. The original overall length of the bar, before I bent it, was 1470 mm. With this basis, you will always have enough excess material to cut after installation. At the end, I cut both ends of the bar so that they end round about 155 mm behind the center line of the front upright and damper. Longer ends could have touched my tires at full lock. But my tyres are 8" wide. With thinner wheels, you may be able to leave the ends longer.
Now, I have two limiting factors for adjustment: On the hard end of the adjustment scale it's the brake caliper, which could make contact with the link. On the soft end it is the angle of the link itself. As mentioned above, I manfufactured a special double-threaded nut to connect the link to the lower wishbone. In an ideal world the link would always be mounted exactly right-angled between wishbone and anti-roll bar. Clearly speaking, the link should have a perfectly upright position. But for that, the double-nut would need to be longer and ideally even have to be adjustable in length. Unfortunatey, this length is determined by the necessity to avoid contact with the wheel under full lock. Thus, my double-nut can't be longer than 35 mm. Again, thinner wheels could mean a bigger range. The softer I choose to adjust, the more will the angle of the link move away from being right-angled.
Something that causes me a small headache before the test drive is the tiny grub screw, which fixes the slide clamp. Maybe I'll put a bigger one in (bigger thread). But these clamps are sold like that by Merlin Motorsport. Thus, they should have thought about that, shouldn't they?