Author Topic: The Zetec 'Ropacane  (Read 71012 times)

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Offline BDA

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Re: The Zetec 'Ropacane
« Reply #420 on: Sunday,October 24, 2021, 04:40:33 PM »
Nice!  :beerchug:

Offline TurboFource

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Re: The Zetec 'Ropacane
« Reply #421 on: Sunday,October 24, 2021, 05:54:49 PM »
Wow!!
The more I do the more I find I need to do....

Offline S2Zetec54

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Re: The Zetec 'Ropacane
« Reply #422 on: Monday,October 25, 2021, 07:13:35 AM »
 :beerchug:

Good work

Offline Chuck Nukem

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Re: The Zetec 'Ropacane
« Reply #423 on: Monday,October 25, 2021, 09:38:30 AM »
Thanks guys!! Here are some more shots after it cured.

Offline BDA

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Re: The Zetec 'Ropacane
« Reply #424 on: Monday,October 25, 2021, 09:48:49 AM »
Good Job! Having your pin stripes painted and under the clear coat looks great and keeps a cat in your garage from pulling at the stripes with his claws - ask my how I know...

Offline Chuck Nukem

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Re: The Zetec 'Ropacane
« Reply #425 on: Monday,October 25, 2021, 10:31:25 AM »
 :FUNNY: :FUNNY: :FUNNY:

Offline SilverBeast

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Re: The Zetec 'Ropacane
« Reply #426 on: Monday,October 25, 2021, 11:12:54 AM »
Looking good.

Offline Chuck Nukem

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Re: The Zetec 'Ropacane
« Reply #427 on: Monday,October 25, 2021, 02:10:51 PM »
 :trophy:

Offline BDA

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Re: The Zetec 'Ropacane
« Reply #428 on: Monday,October 25, 2021, 02:25:06 PM »
Looks even better in the sun (I knew it would)!!! Great work!  :BEER3:

Offline SilverBeast

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Re: The Zetec 'Ropacane
« Reply #429 on: Monday,October 25, 2021, 02:41:05 PM »
Very shiny. You'll be giving dakazman a run for his money!

Offline TurboFource

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Re: The Zetec 'Ropacane
« Reply #430 on: Monday,October 25, 2021, 06:17:54 PM »
 8)
The more I do the more I find I need to do....

Offline Chuck Nukem

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Re: The Zetec 'Ropacane
« Reply #431 on: Monday,November 15, 2021, 06:36:53 PM »
Its getting closer! At this rate I should have a chassis on 4 wheels in the near future.  :FUNNY: The main changes of the second revision of the rear bracket were twofold. Adding clearance to the bracket for the bolts of the two piece hat design, and dropping the caliper mounting height. Interestingly the S1/S2 steel wheels offer a bit more face clearance for the caliper because the mounting flange is smaller and slopes away where as the alloy has a larger diameter face which interferes with the caliper unless sufficient wheel space is incorporated in the hat's thickness. I also finished the Zetec thermostat housing which nicely clears the TC bellhousing.

Up next on my list is
Adapter for Zetec MT starter to TC bellhousing
Modifying Zetec flywheel to accept Renault fuego clutch pressure plate
Cable shift mechanism - on this project I am going to attempt to use the original gear lever and housing with a new machined assembly that uses spherical joints to articulate the cables, and bolts cleanly inside the frame.
The special rear parking brake arms

More pictures to come!

« Last Edit: Monday,November 15, 2021, 06:40:05 PM by Chuck Nukem »

Offline BDA

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Re: The Zetec 'Ropacane
« Reply #432 on: Monday,November 15, 2021, 06:42:34 PM »
Really cool stuff. Chuck! I can’t wait for more pictures!

 :lotus:

Offline Bainford

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Re: The Zetec 'Ropacane
« Reply #433 on: Tuesday,November 30, 2021, 07:16:04 AM »
Just catching up on this thread. The paint work is stunning, and nice work on the pin stripes, too. Exceptional work.

Following the brake work with interest. Cheers.
The Twin Cam plays the symphony whilst my right foot conducts the orchestra. At 3800 rpm the Mad Pipe Organ joins in.

Trevor

Offline Chuck Nukem

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Re: The Zetec 'Ropacane
« Reply #434 on: Thursday,December 02, 2021, 09:27:51 PM »
Just catching up on this thread. The paint work is stunning, and nice work on the pin stripes, too. Exceptional work.

Following the brake work with interest. Cheers.

Thank you very much!!

Brakes are moving along. I will post some pics soon. I finished both front and rear brackets tonight, so they can officially be mounted to my car! I have finished the rear hats for TC, but I will elaborate more when I post pics. All that remains are machining a set of floating rotors, and machining my special front hubs with the integral hat.

I also whittled on my Zetec flywheel tonight to make it fit the Renault Fuego clutch I am using. I still need to chamfer, drill and tap it. I estimate about 7lbs saved once I clean up the back side.