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Lotus Europa Forums => Members Cars => Topic started by: derekfc on Tuesday,June 03, 2014, 09:17:48 AM

Title: my 74 tcs project
Post by: derekfc on Tuesday,June 03, 2014, 09:17:48 AM
well ive had this car for maybe two weeks but been so busy that i havent had time to do much work.

anyway, i thought id share what i had and what my plans are.

i want to get it running well, restore the interior, clean up the engine bay and finish off the exterior by replacing the missing pieces and detailing it.


(http://i32.photobucket.com/albums/d50/doriftokin/lotus/10377352_10203312495109864_1496534674388812002_n.jpg) (http://s32.photobucket.com/user/doriftokin/media/lotus/10377352_10203312495109864_1496534674388812002_n.jpg.html)
(http://i32.photobucket.com/albums/d50/doriftokin/lotus/10348789_10203316491769778_4105536267872530344_o.jpg) (http://s32.photobucket.com/user/doriftokin/media/lotus/10348789_10203316491769778_4105536267872530344_o.jpg.html)
(http://i32.photobucket.com/albums/d50/doriftokin/lotus/IMG_2097.jpg) (http://s32.photobucket.com/user/doriftokin/media/lotus/IMG_2097.jpg.html)
(http://i32.photobucket.com/albums/d50/doriftokin/lotus/IMG_2096.jpg) (http://s32.photobucket.com/user/doriftokin/media/lotus/IMG_2096.jpg.html)
(http://i32.photobucket.com/albums/d50/doriftokin/lotus/IMG_2094.jpg) (http://s32.photobucket.com/user/doriftokin/media/lotus/IMG_2094.jpg.html)
(http://i32.photobucket.com/albums/d50/doriftokin/lotus/IMG_2093.jpg) (http://s32.photobucket.com/user/doriftokin/media/lotus/IMG_2093.jpg.html)

(http://i32.photobucket.com/albums/d50/doriftokin/lotus/IMG_2089.jpg) (http://s32.photobucket.com/user/doriftokin/media/lotus/IMG_2089.jpg.html)
(http://i32.photobucket.com/albums/d50/doriftokin/lotus/IMG_2090.jpg) (http://s32.photobucket.com/user/doriftokin/media/lotus/IMG_2090.jpg.html)
(http://i32.photobucket.com/albums/d50/doriftokin/lotus/IMG_2092.jpg) (http://s32.photobucket.com/user/doriftokin/media/lotus/IMG_2092.jpg.html)
(http://i32.photobucket.com/albums/d50/doriftokin/lotus/IMG_2091.jpg) (http://s32.photobucket.com/user/doriftokin/media/lotus/IMG_2091.jpg.html)
Title: Re: my 74 tcs project
Post by: BDA on Tuesday,June 03, 2014, 09:38:51 AM
It looks like you have your work cut out for you! What's with the dual exhaust?

Good luck with it and keep us informed of your progress, if you have questions, or need advice!
Title: Re: my 74 tcs project
Post by: EuropaTC on Tuesday,June 03, 2014, 09:46:04 AM
Hi Derek (?) and  :Welcome:

Yep, it looks like you'll need a bit more than just elbow grease to sort that one out, but on the plus side, the bodywork looks presentable and certainly good enough to put it at the back of the queue for attention.

These are very DIY-able cars with very basic engines and running gear, although of course in their day everyone thought they were complex and fragile things.  I'm sure you'll get along fine with the project, but as has already been said, don't be afraid to shout out if there's something puzzling you that you haven't met before.

Brian

Title: Re: my 74 tcs project
Post by: TheKid#9 on Wednesday,June 04, 2014, 09:03:26 AM
 :Welcome:

Looks like a great project! Body doesn't look in bad shape at all. Good luck and if you run into any questions ask and keep us updated!
Title: Re: my 74 tcs project
Post by: derekfc on Friday,June 06, 2014, 06:52:15 PM
i wish i had more time for it..

good thing is that parts are starting to show up.

had time to replace the ignition parts. new points, cap, rotor, plugs and wires. in the process, one of my carb couplers broke but thanks to my other thread, i had already purchased new ones.

also time to take care of the interior. ordered my fabric to redo all the vinyl. ditching the cloth seat inserts to go with vinyl and redoing everything that needs it..

new dash showed up too
(http://i32.photobucket.com/albums/d50/doriftokin/lotus/IMG_2104.jpg) (http://s32.photobucket.com/user/doriftokin/media/lotus/IMG_2104.jpg.html)

and in middle of refurbishing the wheels and some engine bay bits
(http://i32.photobucket.com/albums/d50/doriftokin/lotus/10345804_10202457745020078_5823502039419479336_n.jpg) (http://s32.photobucket.com/user/doriftokin/media/lotus/10345804_10202457745020078_5823502039419479336_n.jpg.html)
Title: Re: my 74 tcs project
Post by: derekfc on Saturday,June 07, 2014, 09:58:31 PM
parts starting to come out of the oven
(https://scontent-a-sjc.xx.fbcdn.net/hphotos-xfp1/t1.0-9/10325603_10202462239092427_8688008653182867994_n.jpg)
Title: Re: my 74 tcs project
Post by: EuropaTC on Sunday,June 08, 2014, 12:01:23 AM
Now that's looking smart.  Is it a crackle paint finish or just the natural cast finish of the cover showing through ? 

Brian
Title: Re: my 74 tcs project
Post by: derekfc on Sunday,June 08, 2014, 01:04:59 AM
its a crinkle finish tuxedo black powder coat.
Title: Re: my 74 tcs project
Post by: Chuck Nukem on Sunday,June 08, 2014, 09:02:16 PM
Looks great!!!!
Title: Re: my 74 tcs project
Post by: derekfc on Monday,June 23, 2014, 08:05:41 PM
finally finished the wheels and shod them with the correct 175 70 and 185 70 tires
(http://i32.photobucket.com/albums/d50/doriftokin/lotus/IMG_2207.jpg) (http://s32.photobucket.com/user/doriftokin/media/lotus/IMG_2207.jpg.html)

and engine bay clean up is coming along well
(http://i32.photobucket.com/albums/d50/doriftokin/lotus/IMG_2206.jpg) (http://s32.photobucket.com/user/doriftokin/media/lotus/IMG_2206.jpg.html)

few more for good measure
(http://i32.photobucket.com/albums/d50/doriftokin/lotus/IMG_2209.jpg) (http://s32.photobucket.com/user/doriftokin/media/lotus/IMG_2209.jpg.html)
(http://i32.photobucket.com/albums/d50/doriftokin/lotus/IMG_2212.jpg) (http://s32.photobucket.com/user/doriftokin/media/lotus/IMG_2212.jpg.html)

fuel leaks galore and im finding split plastic lines.. who in their right mind thought that plastic was an acceptable material for fuel line? :WTF:
Title: Re: my 74 tcs project
Post by: BDA on Monday,June 23, 2014, 08:49:21 PM
It's looking really good! Your wheels and valve cover came out really nicely!

Yep, plastic fuel line components (especially, the 'T' between the carbs) should be the FIRST thing you replace. Second should be the second exhaust pipe!  ;D
Title: Re: my 74 tcs project
Post by: derekfc on Monday,June 23, 2014, 11:10:57 PM
You really hate that exhaust huh. I'll figure it out. Interior is next. It's smeared all over my kitchen like vegimite on aussie sandwiches
Title: Re: my 74 tcs project
Post by: BDA on Tuesday,June 24, 2014, 08:39:20 AM
Is that extra pipe actually hooked up to anything?

I have a Mercedes C230 and there is a kit for the four cylinder cars to make it look like you have dual exhaust. It's basically a tap from the real exhaust that runs to the other side of the car (and you need a new body panel to accommodate new exhaust tip). I don't like them either!  ;D

If you like it, keep it! I don't want to come across as some arbiter of style or propriety. Hell, I have an air dam with brake ducts that go nowhere so some might say both our cars are guilty of the same "offense".

Are you sewing your interior yourself?! Good luck! Cloth is a great addition. It should look great when it's done!
Title: Re: my 74 tcs project
Post by: derekfc on Tuesday,June 24, 2014, 07:51:57 PM
its split right after the exhaust manifold to dual mufflers out to those tips so it is functional.

anyway. back to the build

today we made great progress on the interior but it came with a twist of lime.

we started off with the pad that goes under the thighs, not the butt pad but the bigger one in front of that. stripped the old vinyl and replaced it. i didnt get any photos but anyway

moving on to the seat bottom, we started to unpick the staples and hog rings and noticed that there was material under it.. turns out, someone just glued this nasty faded, cheap and dirty fabric over the factory seat vinyl. decided to unpick the rest of the pieces and found it to be true for the other seat too. so after about an hour of scrubbing, we have fresh good looking and more important, stock seats. totally completely stoked. just saved a week of work with better finish than we could probably do. unfortunately, will still have to do the door panels and the center console and i have to still make another thigh piece for the second seat.

(http://i32.photobucket.com/albums/d50/doriftokin/lotus/IMG_2216.jpg) (http://s32.photobucket.com/user/doriftokin/media/lotus/IMG_2216.jpg.html)
(http://i32.photobucket.com/albums/d50/doriftokin/lotus/IMG_2217.jpg) (http://s32.photobucket.com/user/doriftokin/media/lotus/IMG_2217.jpg.html)
(http://i32.photobucket.com/albums/d50/doriftokin/lotus/IMG_2219.jpg) (http://s32.photobucket.com/user/doriftokin/media/lotus/IMG_2219.jpg.html)

Title: Re: my 74 tcs project
Post by: BDA on Tuesday,June 24, 2014, 08:17:36 PM
That's the first time I'd ever heard of an exhaust system like that for a Europa. I suppose I could do the same thing as my headers are two into one into one, but I don't think I have the room for too mufflers. Now I'll stop beating that old horse!  :deadhorse:

It seems like you have your work cut out for you on those seats. Good luck!
Title: Re: my 74 tcs project
Post by: 3929R on Wednesday,June 25, 2014, 08:44:53 PM
Hello Derek and welcome to this great forum. As I said on the Lotus Utah page, I'm thrilled to find another Europa in this area (Salt Lake City, Utah).  I've been traveling in Peru since the end of May, just got back this morning, and just read this thread....

There were originally plastic tees that failed and perhaps other plastic bits but I think the fuel lines were originally nylon and last a very, very long time.
Title: Re: my 74 tcs project
Post by: derekfc on Monday,June 30, 2014, 09:12:24 AM
first time running in probably 20 years

http://youtu.be/zL1xCXXAbqQ
Title: Re: my 74 tcs project
Post by: BDA on Monday,June 30, 2014, 10:27:01 AM
That's a great start (no pun intended)!  :trophy:
Title: Re: my 74 tcs project
Post by: 3929R on Monday,June 30, 2014, 12:42:19 PM
Music to the ears!
Title: Re: my 74 tcs project
Post by: derekfc on Thursday,July 03, 2014, 09:48:22 PM
did the door panels.

(http://i32.photobucket.com/albums/d50/doriftokin/lotus/IMG_3011.jpg) (http://s32.photobucket.com/user/doriftokin/media/lotus/IMG_3011.jpg.html)
(http://i32.photobucket.com/albums/d50/doriftokin/lotus/IMG_3013.jpg) (http://s32.photobucket.com/user/doriftokin/media/lotus/IMG_3013.jpg.html)
(http://i32.photobucket.com/albums/d50/doriftokin/lotus/IMG_3014.jpg) (http://s32.photobucket.com/user/doriftokin/media/lotus/IMG_3014.jpg.html)
have to work with the wrinkles a bit more. hoping i can figure out how to tighten it up

(http://i32.photobucket.com/albums/d50/doriftokin/lotus/IMG_3017.jpg) (http://s32.photobucket.com/user/doriftokin/media/lotus/IMG_3017.jpg.html)
Title: Re: my 74 tcs project
Post by: BDA on Friday,July 04, 2014, 11:55:57 AM
The stitches look really good. I wish I could give you some advice but you are way out of my league. I'm sure you'll figure it out and it will look great.

It reminds me of a story I read many years ago about an old guy who worked at Lotus and was supposed to be a master at cutting (and presumably sewing) the upholstery for the Loti of that era (Europa, Elan, etc.). I had no doubt that he could cut the patterns out very efficiently but I think he cut it a little too close sometimes!  :P I also wonder if he chose the glue. He certainly could have chosen better!
Title: Re: my 74 tcs project
Post by: derekfc on Friday,July 04, 2014, 12:27:12 PM
they are pulling themselves out pretty nicely
(https://scontent-b-pao.xx.fbcdn.net/hphotos-xpf1/t1.0-9/10464296_10203618923810390_519476771821130826_n.jpg)
Title: Re: my 74 tcs project
Post by: BDA on Friday,July 04, 2014, 08:29:53 PM
It looks good on the door! (I like the steering wheel, too.  :)
Title: Re: my 74 tcs project
Post by: 3929R on Wednesday,July 16, 2014, 07:37:16 PM
Lookin good!
Title: Re: my 74 tcs project
Post by: derekfc on Friday,August 01, 2014, 08:03:59 PM
ive kind of gone quiet.
still working but not really posting as its just boring not much to show for it grunt work that doesnt photograph well

besides the dash replacement

(https://scontent-a-pao.xx.fbcdn.net/hphotos-xaf1/t1.0-9/10527363_10203803544985804_4432672280760774430_n.jpg)

need to find a tach and my radio blanking plate. should be finishing up the center console upholstery this weekend.
Title: Re: my 74 tcs project
Post by: Nuk on Saturday,August 02, 2014, 05:21:05 AM
Very nice! and seems like you have a very fast progress, comparing to mime  :coolpic:
Title: Re: my 74 tcs project
Post by: derekfc on Wednesday,September 24, 2014, 05:34:18 PM
been a little quiet around here. had a lot going on at the shop and with work but finally finally finished the interior. had my buddy do the center console because it took more skill than i had; he did a fantastic job.

(http://i32.photobucket.com/albums/d50/doriftokin/lotus/IMG_4047.jpg) (http://s32.photobucket.com/user/doriftokin/media/lotus/IMG_4047.jpg.html)
(http://i32.photobucket.com/albums/d50/doriftokin/lotus/IMG_4048.jpg) (http://s32.photobucket.com/user/doriftokin/media/lotus/IMG_4048.jpg.html)
(http://i32.photobucket.com/albums/d50/doriftokin/lotus/IMG_4049.jpg) (http://s32.photobucket.com/user/doriftokin/media/lotus/IMG_4049.jpg.html)
Title: Re: my 74 tcs project
Post by: BDA on Wednesday,September 24, 2014, 08:22:01 PM
It looks like you're making great progress!!! Everything looks great! Will you be driving it soon?  :lotus:
Title: Re: my 74 tcs project
Post by: derekfc on Wednesday,September 24, 2014, 09:35:13 PM
i need to go through the brakes and it will be good to go. i probably wont get it registered til spring now. kind of late in the season
Title: Re: my 74 tcs project
Post by: 3929R on Thursday,September 25, 2014, 09:08:52 PM
It's looking great! I really like the center console. I can't wait to see another Europa on the road around here!!
Have you figured out a plan for you breaks? Boosters? no boosters? Is your MC good?