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Lotus Europa Forums => Garage => Topic started by: Gary t on Friday,April 02, 2021, 04:16:59 PM

Title: Fuel tanks
Post by: Gary t on Friday,April 02, 2021, 04:16:59 PM
anyone that has an aluminum fuel tank do you have ant idea what thickness of sheet it was made out of?
Title: Re: Fuel tanks
Post by: EuropaTC on Friday,April 02, 2021, 10:42:58 PM
I made mine from 2mm but I suppose with careful attention to where the brackets are attached for mounting the tanks you could go thinner, especially if you made a few folds to strengthen it up.

I picked 2mm because I hadn't welded Al before and wasn't sure I could manage with anything thinner.  Plus I wasn't bothered about weight saving, it was the non-rusting aspect I was interested in.  There's still a slight weight reduction, density of steel is 7.85 against 2.6 for Al so 1mm steel=3mm Al. (very roughly)

Brian
Title: Re: Fuel tanks
Post by: MRN I J on Saturday,April 03, 2021, 01:03:40 AM
I had a Banks alloy tank & it kept splitting when half full over bumps, that was 1.5mm, next one will be 2mm & baffled.
Title: Re: Fuel tanks
Post by: EuropaTC on Saturday,April 03, 2021, 01:45:54 AM
I had a Banks alloy tank & it kept splitting when half full over bumps, that was 1.5mm, next one will be 2mm & baffled.
Out of interest, where did it split ?  I would honestly have thought 1.5mm would be ok if the mounting brackets had a spreader plate to distribute the load.

Brian
Title: Re: Fuel tanks
Post by: MRN I J on Saturday,April 03, 2021, 04:06:07 AM
on the welds as far as i can remember, the 2 main panels flexed when half full
Title: Re: Fuel tanks
Post by: EuropaTC on Saturday,April 03, 2021, 08:35:10 AM
heck, that's surprising, I wouldn't have expected that with only 0.5mm less.

Mine aren't baffled and the base/sides are rock solid. I had one out a few years ago and even the mounting brackets (which did concern me) were fine with no distortion.

Brian
Title: Re: Fuel tanks
Post by: MRN I J on Saturday,April 03, 2021, 10:16:03 AM
I hillclimbed / sprinted my S2 for a few years besides driving it like I stole it every time I went out in it, nowadays I have a tank manufacturer who will remake it for me
Title: Re: Fuel tanks
Post by: GavinT on Saturday,April 03, 2021, 08:13:15 PM
Germany knew how to make tanks that resisted splitting.
Title: Re: Fuel tanks
Post by: BDA on Saturday,April 03, 2021, 08:35:27 PM
Gavin, somehow I don’t think that tank is in line with Chunky’s edict to add lightness!    ;D
Title: Re: Fuel tanks
Post by: GavinT on Saturday,April 03, 2021, 09:31:29 PM
Gavin, somehow I don’t think that tank is in line with Chunky’s edict to add lightness!    ;D

To be fair, Chunky wasn't contemplating invading Poland, either.  :D