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Garage / Re: Removing Stuck Brake Caliper Pistons
« Last post by 4129R on Today at 03:06:08 AM »
I have found a very easy way of getting stuck pistons out of the calipers.

Remove the caliper and both pads.

Make an extension to the brake pipe and connect the caliper on the ground.

Use the foot brake pedal to force one piston out, the second will not come all the way out before the first breaks the fluid seal.

Get an old brake pad (I had one where the lining had become detached through age), make up two ally plate spacers, and fit one new piston in the half of the calliper where the old one came out. Fit the old pad against the new piston, fit the spacers to hold the new piston fully back in the calliper, and use the foot brake pedal to force the second piston out of the calliper.

The overhaul kit was £40 including next day postage (arrived at 4pm the next day) from eBay. Triumph Spitfire Mk 3 and 4. It included the square section O ring for between the two calliper halves.

You need lots of brake fluid to press all 4 pistons out, so make sure you have plenty available before you start.     

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The Paddock / Re: Lotus Europa 16V Gordini
« Last post by Mecky on Today at 01:53:46 AM »
Hi guys,

this time in Zolder my weekend went completely trouble-free. At least from a technical point of view. From a regulation stand point, I got screwed. The winner of my class used Slick tyres illegally, as his car was built before 1972, as my Europa. I made the technical scrutineer aware of that before the race and complained to the race organizers after the race. Until now, I'm still waiting for the result of my complaint. That's simply unfair and I can't accept being screwed like that.

As long as that process is going on, I will wait with my detailed race review. For the time being, here is a YouTube video of my best lap of this weekend: https://youtu.be/WgStfaQNrS8?feature=shared
My driving is finally starting to look like racing. :pirate:
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Garage / Re: It's not easy being green - 1971 TC
« Last post by Cheguava on Today at 12:58:09 AM »
I'd suggest you replace both of those steel pipes given the fact it's been standing for so long. I had to replace mine a year or so ago due to a pinhole at the opposite end and although it's not horrendous, it's a fiddle to do with everything in place. You can get stainless tubes or as I did, use copper tubing with plumbing olives soldered on to either end to replicate the swaged portion.

Brian
Thanks Brian, I'll add that to the list, it's probably wise as you say given it's >50 years old and has been sitting so long.
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Garage / Re: S1/S2 Front Brake Calipers. Were they 12 or 14?
« Last post by EuropaTC on Tuesday,May 21, 2024, 10:25:48 PM »
John is the S1 expert on here, has gathered an impressive amount of data on the S1 so he's the most likely to be able to answer this one.

As for those calipers, they look the same as those fitted to my '68 Elan when I got it and replaced with the later top entry calipers early in my ownership. The '63 Elan S1s apparently had type 12 calipers and it's rumoured the first S2s also had type 12's, changing to side entry 14s before the S3 came out around '66. I was told by a local specialist that the side entry calipers weren't as rigid as the top entry, 4 bolt affairs hence I changed them rather than overhaul the originals. 

Given the first Europa was announced in late '66 making it in development around '65 and sold as a light, cheaper car to replace the 7, they could easily have been using old stock type 12 calipers. Against that, several road tests of the period mention "heavy duty brakes off the latest GT6/Vitesse" which doesn't sound right, but who really knows what went on 50-odd yrs ago ?
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Garage / Re: Europa TCST
« Last post by GavinT on Tuesday,May 21, 2024, 10:15:08 PM »
Sealing that is a good idea. Apparently, there can be hot air "backwashed" from the radiator that can find its way into the cabin via the backbone. My car also had a slab of foam rubber that lived under the elbow pad. I realized that one purpose of that is also to keep hot air in the backbone from coming into the cabin.

Yeah...
On the Type 54, the front T section of the chassis has two large central holes - one on the front face and another on the rear face. Presumably all models are the same/similar.

My car had the large rubber bung in the front hole but nothing in the rear one adjacent to the backbone. I don't know if the factory installed a bung in the rear hole but that seems the obvious remedy for the hot air "backwash".

Did we all only get one bung, or was it just me?
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Garage / Re: It's not easy being green - 1971 TC
« Last post by EuropaTC on Tuesday,May 21, 2024, 09:47:46 PM »
I'd suggest you replace both of those steel pipes given the fact it's been standing for so long. I had to replace mine a year or so ago due to a pinhole at the opposite end and although it's not horrendous, it's a fiddle to do with everything in place. You can get stainless tubes or as I did, use copper tubing with plumbing olives soldered on to either end to replicate the swaged portion.

Brian
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Garage / Re: S1/S2 Front Brake Calipers. Were they 12 or 14?
« Last post by 314159td on Tuesday,May 21, 2024, 08:07:57 PM »
I'm also seeing 36J6000, 036J6006, and 036J6071 in various places of the parts manual as caliper pistons for the S1 and 2 cars. As those are lotus P/Ns I'm going to assume something about the piston spec changed along the way. Maybe Lotus wanted a different alloy or tolerancing, or Girling updated their spec and Lotus changed the P/N to keep old and new stock separate. Hopefully unimportant.
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Garage / S1/S2 Front Brake Calipers. Were they 12 or 14?
« Last post by 314159td on Tuesday,May 21, 2024, 08:00:12 PM »
For the longest time I assumed that my Europa had Girling type 12 calipers, as peering behind/under the wheel revealed only one clamping bolt on the bottom, like a type 12. Little did I know, there's something between the 2 bolt type 12s and the 4 bolt type 14s: three bolt type 14 (14p?) They have 48mm pistons, like a 14 would.

I went to remove the front calipers so I can bug my rebuilder, and found these. Googling the casting number got me to an FVP rebuilt caliper that's listed as fitting all Series 1 and 2 Europas (67-71). It also lists a 48mm piston, so some parts directory definitely has type 14 listed as fitting early Europas.

I'm trying to ascertain if my car left the factory like this, because it seems that it did. They looked a little tight around the dust shield (probably designed for 12 and the same part as a Mk1 or 2 Spitfire), but fit just fine. I don't see any evidence of mucking with the brakes or plumbing or etc.
The only place I've seen it mentioned that the early Europas used type 12 calipers are on forums including this one. That finally took me to the obvious solution of pulling up the parts book, which shows type 14s as being for a Series 1 (and 2) car. The pistons listed, 36J6000, are 48mm type 14 pistons.

Given all that, I'm fairly certain that not all (any?) early cars rolled out of the factory with type 12 calipers.  My concerns of overbraking the fronts by installed 14s are also likely unfounded in that case.
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Garage / Re: Europa TCST
« Last post by TurboFource on Tuesday,May 21, 2024, 06:24:16 PM »
Kendo,
It is the same 1/4” closed cell adhesive backed neoprene foam I bought off Amazon
to use for the chassis insulation …. I made a “seal” for my steering shaft with it too.
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Garage / Re: front brake lockup
« Last post by 314159td on Tuesday,May 21, 2024, 05:41:37 PM »
Willwood reply:

Troy,

I see no issue with you installing the proportioning valve backwards to reduce front lockup. A better option would be to use a balance bar with two different size single master cylinders, but you probably don’t have room for that either.

Just for my own information, what are the specs on the original Girling calipers used on these cars? Piston size? Mounting bolt spacing? Rotor thickness?

Wilwood has our own copies of several Girling calipers, but I do not know how close they are to the one Lotus uses.

Having popped a rubber brake line in traffic on a single circuit master cylinder car once, I hope you are at least upgrading to braided stainless flexlines.

Bryan
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