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Lotus Europa Forums => Members Cars => Topic started by: skoolsen on Tuesday,July 07, 2015, 07:42:50 AM

Title: 1970 0581R. Zetec conversion
Post by: skoolsen on Tuesday,July 07, 2015, 07:42:50 AM
Some pics of my ongoing conversion.
Title: Re: 1970 0581R. Zetec conversion
Post by: RoddyMac on Tuesday,July 07, 2015, 08:24:43 AM
Looks great!  Where did you get the water outlet on the back of the head?  I'm not too keen on running the stock plastic one on my car.

Cheers,
Rod
Title: Re: 1970 0581R. Zetec conversion
Post by: Rosco5000 on Tuesday,July 07, 2015, 10:03:33 AM
That project looks great.  I like the rework of the rear suspension.  Do you have anymore pictures of the inboard mount and what you spindle looks like at the wheel?
Title: Re: 1970 0581R. Zetec conversion
Post by: andy harwood on Tuesday,July 07, 2015, 02:55:31 PM
I'll agree, your project looks great!
I'm considering attempting the Zetec conversion. Wondering about your FI intake - is a stock unit turned upside down? What transaxle are you using?
Thanks for any information
Andy
Title: Re: 1970 0581R. Zetec conversion
Post by: BDA on Tuesday,July 07, 2015, 06:48:01 PM
That project looks great.  I like the rework of the rear suspension.  Do you have anymore pictures of the inboard mount and what you spindle looks like at the wheel?
I think the rear cross beam (and the rest of the suspension) is Richard's twin link kit. It's a great addition!
Title: Re: 1970 0581R. Zetec conversion
Post by: skoolsen on Wednesday,July 08, 2015, 12:34:22 AM
The thermostat housing is home made, parts made by me and a friend welded it together.
I have also made The modified twinlink myself.
Intake manifold is stock from a escort/fiesta 1.8 .
Gearbox is ng3 from renault espace.
Title: Re: 1970 0581R. Zetec conversion
Post by: BDA on Wednesday,July 08, 2015, 06:36:57 AM
Looking good! I think you'll end up with a nice toy!  :beerchug:
Title: Re: 1970 0581R. Zetec conversion
Post by: andy harwood on Wednesday,July 08, 2015, 08:47:01 AM
Yes, great work. Looks like it will be a fun drive.
Thanks for the info on the intake and transaxle.
Andy
Title: Re: 1970 0581R. Zetec conversion
Post by: Rosco5000 on Wednesday,July 08, 2015, 01:04:00 PM
That is very tidy, thanks for the extra pics of the twin link suspension.  You are doing a very tidy job!
Title: Re: 1970 0581R. Zetec conversion
Post by: skoolsen on Thursday,July 09, 2015, 10:26:41 AM
Thanks
The engine is a 1.8 silvertop with blacktop camcover, and comes from a 1998 mondeo, with stock efi.
Title: Re: 1970 0581R. Zetec conversion
Post by: Piper an on Tuesday,July 28, 2015, 11:47:53 AM
what management are people running on zetec s
Title: Re: 1970 0581R. Zetec conversion
Post by: skoolsen on Tuesday,July 28, 2015, 12:47:41 PM
I am currently using The stock 1998 mondeo management.
Title: Re: 1970 0581R. Zetec conversion
Post by: skoolsen on Friday,November 27, 2015, 12:09:49 PM
Update pic.
Title: Re: 1970 0581R. Zetec conversion
Post by: BDA on Friday,November 27, 2015, 12:29:59 PM
looks like a monster! She should be really pretty when you're done! It should go just as well!
Title: Re: 1970 0581R. Zetec conversion
Post by: Runningwild on Friday,November 27, 2015, 04:57:41 PM
Car looks fantastic.  Where did you get the axels?  I'm doing a NG3 trans for my 68 S2.
Title: Re: 1970 0581R. Zetec conversion
Post by: Chuck Nukem on Monday,November 30, 2015, 09:14:49 AM
That is unabashedly raw! Awesome!!
Title: Re: 1970 0581R. Zetec conversion
Post by: Chuck Nukem on Monday,November 30, 2015, 09:31:53 AM
What size wheels/tires are you running on it?
Title: Re: 1970 0581R. Zetec conversion
Post by: skoolsen on Thursday,December 03, 2015, 03:39:13 AM
Thanks :)
The axles are made from stock outer end and Renault espace inner end.
Gearbox is a ng3 also from a Renault espace
Wheels are campagnolo replicas from group4wheels, size
 8x15 and 10x15, 195/45/15 and 245/40/15 avon tires
Title: Re: 1970 0581R. Zetec conversion
Post by: skoolsen on Thursday,December 03, 2015, 03:41:35 AM
More pics.
Title: Re: 1970 0581R. Zetec conversion
Post by: Rosco5000 on Thursday,December 03, 2015, 06:12:51 AM
That looks fantastic!
Title: Re: 1970 0581R. Zetec conversion
Post by: skoolsen on Sunday,January 03, 2016, 03:37:19 AM
Made new seats and recovered The door cards.

Title: Re: 1970 0581R. Zetec conversion
Post by: andy harwood on Sunday,January 03, 2016, 05:36:47 PM
Very nice work - all of it!
Title: Re: 1970 0581R. Zetec conversion
Post by: 3929R on Monday,January 11, 2016, 07:53:33 AM
Very nice! Did you do all the upholstery work, use a kit, or have a shop sew them up?
Title: Re: 1970 0581R. Zetec conversion
Post by: skoolsen on Tuesday,January 12, 2016, 12:11:08 AM
Hi
Made everything my self. Bought The materials from martrim in uk.
Title: Re: 1970 0581R. Zetec conversion
Post by: skoolsen on Friday,March 18, 2016, 05:49:33 AM
Dressed up engine😉
Title: Re: 1970 0581R. Zetec conversion
Post by: BDA on Friday,March 18, 2016, 06:52:00 AM
Very pretty!!! She's coming along VERY nicely!!
Title: Re: 1970 0581R. Zetec conversion
Post by: Clifton on Friday,March 18, 2016, 02:09:16 PM
Flares and wheels look awesome. I can't wait to see it painted. You did a real nice job on the seats.
Title: Re: 1970 0581R. Zetec conversion
Post by: Rosco5000 on Thursday,April 07, 2016, 09:55:05 AM
I am just looking back through the pictures again... Your car is an inspiration for my conversion.  I just love how its all coming together. 

I was reviewing the engine placement pictures.  Did you have to modify the width of your S2 frame to get the zetec to sit that far forward?  It doesn't look like you have trimmed too much so far.
Cheers,
Ross
Title: Re: 1970 0581R. Zetec conversion
Post by: skoolsen on Thursday,April 21, 2016, 02:31:55 AM
Thanks

I have not altered the frame, but the engine is a tight squeze up in the v, and the axles are angeled slightly forward from the gearbox.

Magnar
Title: Re: 1970 0581R. Zetec conversion
Post by: skoolsen on Saturday,October 29, 2016, 12:15:17 PM
Slowly making her ready for paint.
Title: Re: 1970 0581R. Zetec conversion
Post by: BDA on Saturday,October 29, 2016, 12:31:13 PM
She's getting there! Those look like nice flares!
Title: Re: 1970 0581R. Zetec conversion
Post by: HealeyBN7 on Saturday,October 29, 2016, 07:56:20 PM
If that is  the Omex EFI system with their ITBs you will be very happy!!!
Title: Re: 1970 0581R. Zetec conversion
Post by: skoolsen on Tuesday,November 01, 2016, 12:55:07 PM
Yes it is the Omex tb's. Looking forward to fire her up with it.
Title: Re: 1970 0581R. Zetec conversion
Post by: skoolsen on Saturday,November 26, 2016, 01:26:57 PM
Finally got it primed, lots of pinholes but not to bad.

Title: Re: 1970 0581R. Zetec conversion
Post by: Rosco5000 on Wednesday,November 30, 2016, 07:56:00 PM
Nice progress! What color are you going to paint it?  I like the flares and the wheel choice.  Keep up the good work.
Ross
Title: Re: 1970 0581R. Zetec conversion
Post by: skoolsen on Thursday,December 01, 2016, 11:01:26 AM
Thanks 😀
Not sure about collor yet but thinking of yellow or white. Always liked the Europa in yellow after i read the Spirou comic book when i was young.
Magnar
Title: Re: 1970 0581R. Zetec conversion
Post by: blasterdad on Thursday,December 01, 2016, 11:52:07 AM
It's not a Lotus if it's not yellow! ;D (Just kidding, no death threats/hate mail please).
Your car will look great any color you decide on!!! (Except pink :o).
Title: Re: 1970 0581R. Zetec conversion
Post by: skoolsen on Monday,January 16, 2017, 11:51:02 PM
Hi
Have been busy with converting to ventilated brakes and had the engine out and inn again for painting frame/engine bay and suspension parts.  Bought the calipers on ebay and rebuilt them.
Discs are 266mm from Peugeot/Citroen.
Title: Re: 1970 0581R. Zetec conversion
Post by: BDA on Tuesday,January 17, 2017, 05:44:50 AM
That's good prog! Those brakes ought to stop you pretty well!


Does that fiberglass piece on the firewall come out so you can access the front of your motor?
Title: Re: 1970 0581R. Zetec conversion
Post by: skoolsen on Tuesday,January 17, 2017, 07:48:40 AM
Yes, it is a hatch for easier access to front of engine. Still not figured out how to make the hatch fasteners, but will do so when i fit the carpet.
The brakes are 750g heavier than stock per Side, could use aluminium hubs to make it even lighter.
Title: Re: 1970 0581R. Zetec conversion
Post by: lotusfanatic on Tuesday,January 17, 2017, 09:01:27 AM
Hello, great progress!

Could you use aircraft style anchor nuts with "floating" nuts on a cover plate, with a cord to stop the plate falling away into the engine area?
That way you can access the bolts from the cockpit single-handed.
You would need to attach (rivet) the plates to the cover but once completed it would be neat and strong too.

regards,

Mark
 
Title: Re: 1970 0581R. Zetec conversion
Post by: skoolsen on Wednesday,January 18, 2017, 01:12:03 AM
The anchor nuts is a good idea, i will look more into this later,  Thanks
Title: Re: 1970 0581R. Zetec conversion
Post by: skoolsen on Saturday,March 11, 2017, 11:05:39 AM
Finally some paint on her😄
Title: Re: 1970 0581R. Zetec conversion
Post by: Chuck Nukem on Saturday,March 11, 2017, 11:36:50 AM
That looks GREAT!!! Keep up the good work!!!
Title: Re: 1970 0581R. Zetec conversion
Post by: Certified Lotus on Saturday,March 11, 2017, 05:16:29 PM
Looks fantastic! What color yellow is that? Would you mind sharing the paint code and paint manufacturer.
Title: Re: 1970 0581R. Zetec conversion
Post by: skoolsen on Sunday,March 12, 2017, 01:16:29 AM
Thanks.
The collor is RAL 1018 zink yellow. From HB Body.
They could not find L07 yellow, so i went with this and are very happy with it.
Title: Re: 1970 0581R. Zetec conversion
Post by: Serge on Sunday,March 12, 2017, 04:19:44 AM
Looks great!

RAL 1018 Zinc Yellow is VERY close to Lotus L07! Not good enough for a partial respray, but for a complete paint job, it's really good!

RAL 1018 is a very nice colour, the shade changes quite a bit in different light. This will be the colour I will be using for the S1 as well!

Serge
Title: Re: 1970 0581R. Zetec conversion
Post by: skoolsen on Wednesday,March 15, 2017, 01:26:42 PM
Yes, this is the collor i also found to be very close to L07 and i am much pleased with it. Havent seen it out in daylight yet tough :o
Title: Re: 1970 0581R. Zetec conversion
Post by: skoolsen on Thursday,May 18, 2017, 11:17:20 AM
Finnished😀
Approved with Zetec engine,bigger brakes and wheels by the Norwegian Vehicle licensing office.

Title: Re: 1970 0581R. Zetec conversion
Post by: jbcollier on Thursday,May 18, 2017, 01:29:34 PM
Must be an Australian car ;-)

Congrats!
Title: Re: 1970 0581R. Zetec conversion
Post by: skoolsen on Thursday,May 18, 2017, 10:05:18 PM
Thanks.
How can i turn them around?
They came up the right way on my ipad.

Fixed it😀
Title: Re: 1970 0581R. Zetec conversion
Post by: Chuck Nukem on Friday,May 19, 2017, 08:06:10 PM
Dude congrats!!! You are a monster! My hat is off to you sir...
Title: Re: 1970 0581R. Zetec conversion
Post by: HealeyBN7 on Friday,May 19, 2017, 08:42:42 PM
Congratulations.  Great to see another quality Zetec conversion on the road!! :trophy: :trophy:
Title: Re: 1970 0581R. Zetec conversion
Post by: Rosco5000 on Sunday,May 21, 2017, 08:21:54 AM
Your car is looking ogling fantastic!  Good work and it has been great to see your progress along the way.
Title: Re: 1970 0581R. Zetec conversion
Post by: skoolsen on Sunday,May 21, 2017, 12:03:56 PM
Thanks😄 .  I am very pleased with it.
 But are a bit worried about the hub and drive shafts, so i am going to replace them with vw parts soon.
Title: Re: 1970 0581R. Zetec conversion
Post by: BDA on Sunday,May 21, 2017, 03:34:08 PM
Your car is looking great!  :beerchug:
Please give us the details of your VW conversion.
Title: Re: 1970 0581R. Zetec conversion
Post by: andy harwood on Sunday,May 21, 2017, 04:59:11 PM
Which VW hubs are those?
Title: Re: 1970 0581R. Zetec conversion
Post by: skoolsen on Sunday,May 21, 2017, 09:19:27 PM
The hub axles are actually Porsche 924/944 and the hub flanges are ISP West Type 3 .
Title: Re: 1970 0581R. Zetec conversion
Post by: Bainford on Tuesday,May 23, 2017, 08:19:10 AM
Congratulations!! Your Lotus looks fantastic. How is the drive?
Title: Re: 1970 0581R. Zetec conversion
Post by: skoolsen on Tuesday,May 23, 2017, 12:52:37 PM
Thanks
It drives like a big gocart, and is well behaving with the stock EFI.
No trouble with speed bumps either.
Title: Re: 1970 0581R. Zetec conversion
Post by: lotusfanatic on Tuesday,May 23, 2017, 10:16:53 PM
Fantastic! a very purposeful, bright yellow missile!

congratulations  :D

Mark
Title: Re: 1970 0581R. Zetec conversion
Post by: StrawberryCheesecake on Sunday,June 04, 2017, 03:01:18 PM
Fabulous... great job, with some nice engineering details. Chapman would have approved of your gear linkage brackets too. :D
Title: Re: 1970 0581R. Zetec conversion
Post by: skoolsen on Thursday,June 29, 2017, 09:15:16 AM
Thanks

Have made the inner driveshaft flanges, used the stock Europa splines part and a empi 100mm flange.
Title: Re: 1970 0581R. Zetec conversion
Post by: RoddyMac on Thursday,June 29, 2017, 10:37:33 AM
That looks awesome!  I'm planning on doing the same thing in the next few weeks.
Title: Re: 1970 0581R. Zetec conversion
Post by: skoolsen on Monday,June 04, 2018, 11:42:24 AM
Some fresh engine pics. The car is for sale by the way, to fund another project.

Title: Re: 1970 0581R. Zetec conversion
Post by: BDA on Monday,June 04, 2018, 11:49:53 AM
She looks nice! Sorry you're selling her. Hopefully your next project will be even better! Have you listed it for sale somewhere?
Title: Re: 1970 0581R. Zetec conversion
Post by: skoolsen on Monday,June 04, 2018, 12:02:22 PM
Thanks, had much fun building her and should be a keeper, but need funds to finnish another project.
I have not listed her yet, have to take some good pictures first.
Any sugestions to where i can list her ? Not a big market here in Norway for Europas.

Magnar
Title: Re: 1970 0581R. Zetec conversion
Post by: BDA on Monday,June 04, 2018, 12:06:12 PM
On this side of the pond, https://bringatrailer.com/ and https://www.hemmings.com/classifieds/cars-for-sale/ are places a lot of people list classic/sports cars. Some sell them on ebay, too. I'm not sure how it's done in Europe.